As the Earth was cooling from a molten ball of magma, the heavier metallic elements were pulled to the center under gravity, where much remains molten today. The lighter silicates floated to the surface, and cooled to form the earth's crust. The crust's most common mineral is feldspar ("Field stone").

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      As feldspar decomposes over the millennia under the attack of water and ice, it is finally broken down into kaolin. A kaolin crystal is very tiny, only visible under an electron microscope. I include a few electron micrographs here in my slideshow. These flat crystals attract water to their surfaces. They therefore cling, and slide across one another, forming a malleable mass which can be squeezed and shaped. 

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        Kaolin tends to form at higher elevations in the presence of freezing  temperatures. It collects in pockets, which themselves are eroded, and washed  downstream where the kaolin can settle in a still pool or lake bed. Eventually,  the lake may be filled up, and buried under grasslands and forests. Another  river may cut through such a kaolin  deposit, and wash it far downstream. This  churning and tumbling fractures the crystals into ever finer particles.  Eventually, these crystals may be deposited in another lake bed as fireclay or  ball clay.

 

     This process continues over countless millennia, until the ever finer  crystals settle in lowland lakes, marshes, and deltas. As the waters carrying  them grow slower and murkier, the crystals and clumps of crystals become  increasingly impregnated with other elements, especially iron. The small  particle size, and the deep red/brown color of terra cotta yields a highly  workable clay body, which has been a rich resource for our ancestors since  Neolithic times.

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        Kaolin has the coarsest particle size of any clay, is pale in color or even white, but not very flexible (or "plastic").  Ball clays result from vigorous churning, often in clear running streams, yielding very plastic and pale clays. Kaolin, ball clay, feldspar, and quartz (pure silica) are blended to produce porcelain.

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         Fire clays tend to have intermediate particle sizes between kaolins and  ball clays. To produce stoneware clay bodies, fireclay, feldspar, and quartz are  placticized with ball clay, the way porcelain is. Earthenware clays are the most  likely to be found in nature ready for forming and firing, after removing the  roots and rocks.
        For my work, I prefer to mix a porcelain clay body, to heighten the glaze color, durability, and diversity.


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